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Modular Plastic Pallet

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Modular plastic pallets for oversized loads—custom sizing, rackable strength, and stackable design for floor or high-bay storage.
Modular double side plastic pallet with yellow edge guards and vented grid surface
Spliced Plastic Pallet for Bulk Bags Storage
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Blue heavy duty 3 runners splicing pallet, which can be lifted by manual hydraulic forklift
Splicing Plastic Pallet for Cement Bags
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Heavy duty 6 runners splicing plastic pallet with ventilated grid deck design
Splicing Plastic Pallet for Solar Panels and PV Modules
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Double sided blue vented splicing pallet, showing the characteristics of reversible use
Vented Deck Reversible Splicing Pallet With 4 Entry
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What is Modular Plastic Pallet?

A modular plastic pallet—also called a spliced pallet, interlocking pallet, or joint pallet—is built for oversized or irregular goods that standard pallets can’t handle. Made from injection-molded HDPE or PP, plastic panels can be connected to form custom sizes over 1600mm wide. We offer two structures: 3-runner, 9 legs or double-face, both with a mesh deck and reinforced base.

Most models stack securely up to 3–5 layers on flat ground. All pallets can be reinforced with steel tubes for heavy-duty loads. They’re suitable for floor use, ground stacking, and rack placement when size and structure allow. If your load doesn’t fit, this is the pallet you build to match it.

Blue modularular plastic pallet with grid structure, durable for logistics use.
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Types of Modular Plastic Pallets

Spliced plastic pallets handle oversized goods with flexible sizing, joint strength, and stackable flooring for non-standard storage needs.

3 Runner Splicing Pallet

Strong three-runner base, ideal for long or heavy goods. Supports forklift entry from both sides and performs well on standard beam racks with added strength.

Blue 9 - leg splicing pallet, stable base for warehouse storage.
Multi-Leg Splicing Pallet

Lightweight modular design with multiple support feet. Best for floor stacking of light to medium loads—not recommended for racking or elevated storage.

Blue double face splicing pallet, grid design for logistics use.
Double Side Modular Pallet

Reversible double-sided pallet with high stability. Delivers top racking performance for automation and heavy-duty operations.

Blue full perimeter splicing pallet, robust structure for heavy loads.
Full Perimeter Modular Pallet

Fully enclosed base ensures solid ground contact. Suitable for racking, floor stacking, and moving oversized boxed or packed items.

Advantages of Plastic Spliced Pallet

Flexible Modular Structure for Oversized Loads

Standard pallets can’t handle wide or irregular goods. Our modular plastic pallet uses locking-edge panels that connect securely to form custom sizes up to 4 meters. Each connection locks firmly to prevent shifting. No tools needed. It’s the easiest way to match pallet size to product footprint—without wasting space or material. For more in-depth information , check out our detailed guide on what are splicing plastic pallets.

Modular pallet edge-locked structure for forming oversized load platforms without tools
Reliable Load Performance in All Scenarios

Many wooden stringer pallets fail under stress or warp on racks. Our splicing rackable plastic pallets supports 2 tons in dynamic use, 6–8 tons static, and up to 1 ton on racks with steel tubes. It maintains structural integrity in real warehouse conditions—long-term stacking, heavy crates, automation lines. Reinforcement tubes are optional but often essential for rack use and high-frequency loading.

Plastic pallet on warehouse rack with reinforced base and full-perimeter runner design
Plastic pallet on warehouse rack with reinforced base and full-perimeter runner design
Reliable Load Performance in All Scenarios
Many wooden stringer pallets fail under stress or warp on racks. Our splicing rackable plastic pallets supports 2 tons in dynamic use, 6–8 tons static, and up to 1 ton on racks with steel tubes. It maintains structural integrity in real warehouse conditions—long-term stacking, heavy crates, automation lines. Reinforcement tubes are optional but often essential for rack use and high-frequency loading.
Space-saving stacked plastic pallets designed for high-density warehouse storage
Stackable Design That Saves Space and Labor
Warehouse floor space is expensive. Our splicing pallet stacks up to 5 layers when loaded, reducing storage area by up to 60%. Lightweight structure cuts down on handling time by 30%, especially in manual sorting zones. The reinforced base holds shape during vertical pressure, making it safer for bulk handling and more efficient in large-scale operations.
Tough HDPE Build for Harsh Environments

Low-quality pallets can crack or warp under temperature swings or chemical exposure. Our stackable spliced plastic pallets use thick-walled HDPE that resists acids, moisture, pests, and heat from -22°F to 104°F. It keeps its form outdoors, in cold rooms, or in wet packaging areas. Unlike wood or metal, there’s no rust, no decay, no contamination—only reliable, clean handling.

Heavy-duty plastic pallet with internal steel tubes and dense grid deck for load stability
Heavy-duty plastic pallet with internal steel tubes and dense grid deck for load stability
Tough HDPE Build for Harsh Environments

Low-quality pallets can crack or warp under temperature swings or chemical exposure. Our stackable spliced plastic pallets use thick-walled HDPE that resists acids, moisture, pests, and heat from -22°F to 104°F. It keeps its form outdoors, in cold rooms, or in wet packaging areas. Unlike wood or metal, there’s no rust, no decay, no contamination—only reliable, clean handling.

Plastic pallet made from thick HDPE with anti-slip inserts for chemical and weather resistance
Safe Surface and Structural Details That Matter
Slipping, tilting, and collapse risks are real in high stacks. That’s why we offer anti-slip pads and a grid deck that increases surface grip. Steel pipes can be embedded for extra stability. The three-runner or full-perimeter base supports safe forklift access, even when pallets are oversized. It’s built to reduce product damage—and safety incidents.
Four-Way Entry for Efficient Multi-Layer Stacking

Limited access slows down loading and increases breakage risk. Our splicing plastic pallets supports 4-way forklift entry, making it easier to lift from any direction in tight spaces. Even when stacked 3 layers high—with pallet, box, pallet, box—it stays stable and can be safely lifted by forklift thanks to its reinforced base and interlocking layout. No tipping, no sliding, no downtime.

Modular plastic pallet lifted by pallet jack, showing four-way forklift entry design
Modular plastic pallet lifted by pallet jack, showing four-way forklift entry design
Four-Way Entry for Efficient Multi-Layer Stacking

Limited access slows down loading and increases breakage risk. Our splicing plastic pallets supports 4-way forklift entry, making it easier to lift from any direction in tight spaces. Even when stacked 3 layers high—with pallet, box, pallet, box—it stays stable and can be safely lifted by forklift thanks to its reinforced base and interlocking layout. No tipping, no sliding, no downtime.

Customizable Options of Modular Plastic Pallets

Steel Reinforcement for Racking and Heavy Loads

All custom made splicing pallets can be equipped with built-in steel tubes to boost racking strength. Supports 1-ton rack loads without warping—ideal for high-bay storage or automation lines.

Anti-Slip Pads for Safer Stacking and Transport

Add-on anti-slip pads improve surface grip and prevent cargo shifting. Suitable for humid environments and fast-paced logistics handling.

Custom Size Combinations Up to 4000mm

These plastic Pallets can be extended up to 4000mm in length or width through modular panel splicing. Sizing adjusts in 100mm steps to fit bulky or oversized goods.

Logo Printing and Color Coding for Warehouse Zones

Supports screen or hot-stamp printing of logos and instructions. Color-coded pallets help manage SKUs, reduce picking errors, and identify storage zones.

Structure Selection for Application Fit

Choose from 3-runner, full-perimeter, double-sided, or multi-leg styles. Each fits beam racks, shuttle racks, or floor stacking depending on use case.

Material Options for Special Environments

Our  modular pallets can be molded in HDPE or PP, with optional additives for UV resistance, cold crack prevention, or anti-static performance in demanding settings.

Applications of Modular Plastic Pallets

Spliced plastic pallets handle oversized goods with flexible sizing, joint strength, and stackable flooring for non-standard storage needs.

White panels on blue splicing modular plastic pallets, furniture mfg.

Ideal for flat stacking long boards. Joint design ensures pallet stability in furniture plants and woodworking production areas.

Metal items on blue - yellow splicing modular plastic pallets, solar industry.

Used for floor storage of solar panels and frames. Interlocking pallets match custom sizes and prevent surface damage during stacking.

Blue splicing pallets hold machinery parts, used in manufacturing, industrial setting.

Holds shafts, rails, and non-standard parts. Splicing pallet structure supports heavy loads with optional steel reinforcement.

Automotive part on blue - yellow splicing modular plastic pallet.

Fits door shells, bumpers, and long parts. Modular pallets offer stable ground storage and multi-layer stacking for assembly lines.

Big boxes on blue splicing modular plastic pallets, home appliance logistics.

Supports fridge and monitor boxes in bulk handling. Stackable interlocking pallets optimize warehouse flooring and export stacking.

White bundles on blue splicing modular plastic pallets, engineering display.

Used for samples, on-site staging, and sorting. Spliced surface provides clean layout, easy access, and reusable flooring support.

Test and Installation of Modular Plastic Pallet

See how our stackable modular plastic pallets are tested, assembled, and used in real factory settings.

Drop Test – Reinforced 3-Runner Spliced Pallet under Load

Assembly Demonstration – Spliced Plastic Pallets Installation

FAQ About Modular Plastic Pallets

How many layers can the modular pallet be stacked?

Up to 4–5 layers, depending on the load and pallet configuration. All modular plastic pallets are designed for safe vertical stacking in warehouse use.

Yes, we offer free samples for evaluation. You only need to cover the shipping cost, and we’ll send out a sample of the splicing pallet model you’re interested in.

Yes, all modular and splicing plastic pallets include a 3-year replacement warranty, covering structural defects and breakage under standard use.

Photovoltaic panels, steel sheets, aluminum plates, furniture boards, laminated wood, glass panels, insulation boards, machinery parts, plastic sheets, auto components.
Each interlocking plastic pallet supports stable load transfer across these industries.

We manufacture up to 500,000 units per year, ensuring fast lead times and reliable supply for high-volume projects involving spliced plastic pallets.

Yes, logo customization is available. We offer free printed logos after order confirmation, and also support molded-in branding for long-term identification on modular plastic pallets.

Yes, all pallets are made from fully recyclable HDPE or PP. These lightweight plastic pallets are eco-friendly and suitable for circular supply chains.

We use heavy-duty strapping and stretch film as standard. Thanks to the strong material structure, splicing plastic pallets don’t require extra wooden crates. Custom packaging is available upon request.

All models except the 9-leg base are rackable. Our interlocking plastic pallets with reinforced runners support up to 1T rack load. The 9-leg version is for ground use only.

Standard capacity is 6T static, 2T dynamic, and 1T racking. Custom load configurations are available for reinforced splicing pallet designs upon request.

Most pallets use a ventilated mesh deck, which may not suit all automation lines. Please check compatibility with conveyors, AGVs, or robotic arms before deployment.

15–20 working days for standard modular plastic pallet production. For custom sizes, structure upgrades, or branding, please contact our sales team to confirm timeline.

These splicing pallet have been certified by SGS, REACH, CE, ISO9001, FDA and ROHS.

We can provide custom solutions! If you are interested in our products, please inquire now!

Get Inquiry Now！

Receive a response within one business day. Please look out for emails from “ashley@enlighteningplast.com” to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.

Get Inquiry Now！

Receive a response within one business day. Please look out for emails  from “ashley@enlighteningplast.com”  to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.

Get Inquiry Now！

Receive a response within one business day. Please look out for emails from “ashley@enlighteningplast.com” to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.