High-Precision Plastic Pallet
Manufacturing & Processing
From raw materials to finished products, precision defines our every step.
Advanced Manufacturing Methods
Our factory runs 60 production lines, 700 injection molds, and 100 production machines to cover a wide range of manufacturing needs.
Injection molding forms the backbone of our production for high-precision plastic pallets. We enforce strict control over injection pressure, temperature, and cooling time to prevent warping or air bubbles. Custom molds ensure precise dimensions and consistent quality across batches, while automated feeding systems reduce material contamination and handling errors. It’s also our most efficient process for time-sensitive projects.
Rotational molding excels in creating seamless, high-strength structures like water racks and bins. Our operators closely monitor heating profiles, rotation speed, and cooling rates to avoid internal stress and ensure uniform wall thickness. Mold maintenance and inspection are conducted before each run, guaranteeing defect-free output. This process is ideal for durability, though injection molding is recommended when turnaround time is critical.
Blow molding provides cost-effective, impact-resistant hollow parts. We carefully manage blow pressure and mold sealing to maintain wall thickness consistency and prevent weak spots. Real-time monitoring of airflow and mold temperature ensures stable product quality, while robust design compensates for minor surface texture variations. This method balances strength with economy, making it suitable for high-volume orders.
Our Plastic Pallet Manufacturing Process
We create high-precision molds based on client-specific requirements to achieve exact product dimensions and performance. Each mold is thoroughly tested and refined to minimize flow marks or inconsistencies. For production orders, we maintain a minimum order quantity of 40 units. Once the mold is completed, we provide a sample product for client approval before initiating full-scale production.
Mold Customization
We select raw materials such as HDPE, PP, PE, or high-quality recycled resin. Color masterbatch is added for visual consistency, along with performance enhancers like UV stabilizers (e.g., HALS), anti-corrosion agents (e.g., calcium stearate), and impact modifiers (e.g., rubber tougheners). Raw material is mixed thoroughly to prevent uneven properties during molding.
Raw Material Preparation
We carefully load raw materials into our centralized feeding system to ensure consistency in each production run. For injection molding, moisture levels are strictly controlled to prevent defects like bubbles or cracks. Dedicated hoppers keep resin types separated, maintaining material purity and product reliability.
Material Feeding
For injection molding, molten plastic fills the mold cavity under controlled pressure and temperature, ensuring uniform density and accurate dimensions. We adjust parameters like injection speed and cooling time to match product requirements. Once cooled and set, each part is ejected and sent for manual finishing, ensuring consistent quality.
Injection Molding Process (Example)
After molding—whether injection, blow, or rotational molding—each pallet is hand-trimmed to remove flash and fitted with anti-slip pads. Our technicians check surface finish, measurements, and structure to catch flaws early. Pallets are stacked and aligned for easy handling and shipping, so clients receive ready-to-use products.
Manual Finishing & Inspection
