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Double Sided Modular Plastic Pallet with Optional Anti-collision Edge Guards

Modular double-sided plastic pallet designed for flexible assembly using 800×800mm splicing units with or without edge guards. The interlocking structure ensures high load capacity and dimensional control, while its HDPE build resists chemical corrosion and daily wear. Perfect for tooling workshops, chemical storage, and automated lines, especially where racking stability or tight-space rotation is required. As a plastic pallet manufacturer with over 20 years of export experience, we offer full customization, fast global delivery, and bulk supply direct from our own factory—engineered specifically for modular assembly needs.

Edge Guard or Not: Two Tailored Options for Your Needs

We offer this splicing plastic pallet in 2 structures: with edge guards or without—both designed for specific workflows:

The edge-guarded version keeps the modular unit tightly fixed, ideal for racking, storage, or automated stacking lines where dimensional stability is critical.

The open version allows flexible module combinations, making it more suitable for on-site turnover, irregular loads, and return logistics where nesting saves space.

Both versions maintain full forklift access and structural strength. Choose edge guards when your process values precision and locking. Go edge-free if adaptability and volume efficiency are your priority.

The blue double-sided non protective strip splicing pallet, compared with the blue double-sided pallet with protective strip, shows the customizable splicing pallet

Advantages of Double Sided Modular Plastic Pallet

  • Modular plastic pallet (800×800mm) enables custom sizing, reducing space waste for small-batch or irregular goods.

  • Edge guards on splicing plastic pallets fix the perimeter, ensuring stable stacking in fixed-layout operations.

  • The double sided pallet structure allows flipping, extending service life and reducing full-unit replacements.

  • Made from HDPE, this vented pallet resists oil and chemicals—ideal for mold bases and chemical barrels.

  • Reinforced base runners on this rackable plastic pallet deliver firm racking support under uneven weight.

  • 110mm fork clearance fits tight spaces and all common lifts, from manual jacks to electric pallet trucks.

  • This heavy duty pallet handles 6T static loads without deformation—perfect for long-term compact storage.

  • 2T dynamic loading supports frequent movement of precision tools, small parts, and industrial containers.

  • Steel-reinforced rackable plastic pallets stay straight under 1T shelf load, reducing mid-span deflection risk.

  • Anti-slip surface on the reversible plastic pallet keeps small cargo from shifting—key in precision storage.

  • Nestable design cuts return freight by 55%, making these stackable plastic pallets ideal for closed-loop use.

  • Full four-way fork access streamlines use of the splicing pallet in narrow aisles and mobile workshop zones.

  • Fully compatible with racking and conveyors, supporting lean flow in lightweight and modular systems.

  • Swappable parts lower downtime—this custom made pallet avoids full replacement after local damage.

  • Color, branding, and structure customization from our manufacturer improves SKU control and traceability.

Where This Modular Pallet Proves Its Value

Precision Parts Manufacturing:
Ideal for storing and transporting small metal or electronic components. The stable surface prevents part shifting, and modular sizing fits lean workcells or batch packing lines.

Injection Mold & Tooling Workshops:
Used for handling heavy molds or fixtures that require stable support and controlled pallet dimensions. The edge-guarded version ensures safe racking and positioning during mold turnover.

Chemical Container Warehousing:
Compatible with sealed drums or pails. The HDPE material resists corrosion, and the stackable structure improves warehouse density in hazardous or temperature-controlled environments.

Small-Batch Industrial Logistics:
Perfect for irregular cargo, seasonal turnover, or internal line feeding. The open-edge version allows flexible sizing, and full 4-way forklift entry adapts to tight delivery areas or staging zones.

Frequently Asked Questions

Q1: Can we customize the pallet size beyond 800×800mm modules?
Yes — our modular plastic pallet system is designed for flexible expansion. You can increase or reduce the total pallet size by adjusting the number of 800×800mm splicing units. Edge guards and steel reinforcements can be added accordingly.

Q2: What type of forklifts are compatible with this pallet?
Our pallet features a 110mm fork entry height, fully compatible with hand jacks, electric forklifts, and reach trucks. The four-way entry ensures smooth handling even in narrow aisles.

Q3: Can the pallet be used on racks?
Yes. Once fitted with steel reinforcement tubes, our pallet safely supports up to 1 ton on racking systems. The reinforced three-runner base ensures stability and long-term strength.

Q4: Are edge guards fixed or optional?

Edge guards are optional and securely mounted during assembly. If needed, they can be removed by detaching the locking clips at the module junctions and using a pneumatic hammer to separate the interlocked panels. This structure ensures long-term stability while still allowing maintenance or reconfiguration when required.

Q5: Is this pallet suitable for heavy industrial use?
Absolutely. Each assembled pallet can handle up to 6 tons static and 2 tons dynamic load, making it ideal for tooling, barrels, or compact load-bearing operations.

Q6: Can this pallet integrate with automation systems?
Yes — our design is automation-ready, with uniform runner spacing and an anti-slip surface suited for conveyors, lifters, and robotic storage environments.

Q7: Can we order both edge and no-edge versions together?
Yes, we support mixed configuration orders. You can combine pallets with and without edge guards in one shipment, tailored to your different site or storage needs.

Q8: What’s the advantage compared to traditional one-piece pallets?
Unlike fixed-size pallets, our splicing pallet offers flexible sizing, on-site maintenance, nesting efficiency, and custom upgrades — all designed for dynamic industrial logistics.

Additional information

Materials

High Density Polyethylene(HDPE)

Dimensions (L×W×H mm)

800mm × 800mm × 150mm, Custom

Reinforcement Bars

Yes, At Least 4 Bars

Processes

Injection Molding + Assembly

Base

Double Side

Top Deck

Ventilated Open Top Deck

Color

Yellow, Blue, Red, Green, Black, White, Custom

Logo / Printing

Yes

Rackable

Yes

Stackable

Yes

Nestable

N/A

Reusable

Yes

Forklift

4 Way Entry

Pallet Jack

4 Way Entry

Hygienic

N/A

Usage Temperature

-30℃ to 40℃

Static Capacity

6000kg

Dynamic Capacity

2000kg

Racking Capacity

1000kg

MOQ

200pcs

Leadtime

15 to 20 days

  • Payment:
    T/T (Telegraphic Transfer): Preferred method for large orders; typically requires a 30% deposit with the balance paid before shipment.
    L/C (Letter of Credit): Available for larger orders upon agreement.
    Western Union / PayPal: Available for smaller orders or urgent transactions.

  • Production Lead Time:
    Standard Orders: 7-15 business days, depending on order volume and customization requirements.
    Custom Orders: 20-30 business days, subject to mold development and design finalization.

  • Delivery:
    Sea Freight: Cost-effective for large orders, with delivery times ranging from 10 to 30 days, depending on the destination port.
Get Inquiry Now!

Receive a response within one business day. Please look out for emails from “ashley@enlighteningplast.com” to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.

Get Inquiry Now!

Receive a response within one business day. Please look out for emails  from “ashley@enlighteningplast.com  to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.

Get Inquiry Now!

Receive a response within one business day. Please look out for emails from “ashley@enlighteningplast.com to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.