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900mm × 900mm × 145mm Custom Interlocking Plastic Pallets

Built with interlocking grooves and reinforced junction locks, this 900×900mm modular plastic pallet offers unmatched flexibility, high load capacity, and repeatable assembly. Ideal for automotive part staging, injection mold handling, and electronics packing. As a plastic pallet manufacturer with factory-direct supply, we offer durable, easy-to-maintain pallets with fast shipping and long-term stock availability. This model is engineered to support frequent reconfiguration and heavy use—delivering reliable structure where standard pallets fall short.

Products Advantages

Each pallet module features precisely molded male and female grooves, ensuring a seamless interlock without side shift.
Once aligned, workers can use a rubber mallet to tap each panel firmly into place—no bolts, no special tools.

To stabilize every four-panel junction, we embed a reinforced plastic clip into the built-in locking cavity.
This clip enhances shear resistance, meaning it prevents sideways movement under pressure and helps distribute top loads evenly.

The interlocking system is engineered for endurance, supporting over 3,000 assembly-disassembly cycles without degradation.
Even with repeated forklift loading and temperature fluctuations, the joints remain tight and structurally sound.

For long-term usability, we provide a 3-year warranty, including free replacement of up to three damaged panels under standard use.
This reduces operational downtime and replacement costs for high-frequency users.

Each panel is injection-molded from virgin HDPE under strict mold tolerance controls in our ISO-certified plant.
This ensures that joint seams remain flush, clean, and gap-free even under long-term heavy loading.

The pallet’s double-sided, vented, and rackable design supports full operational flexibility.
It handles 6 tons static, 2 tons dynamic, and 1 ton racking load, making it ideal for both static storage and movement across warehouse systems.

With 4-way forklift and pallet jack entry, it fits easily into automated lines or compact storage areas.
Operators can load, rotate, and reposition modules from any direction—even in narrow aisles or on LTL loading docks.

By combining these square modules, users can create custom-sized pallet platforms for different zones—packing, staging, or sorting.
For example, a 1800×900mm surface can be built and reconfigured in minutes without the need to store multiple pallet sizes.

We also offer optional edge bumpers or matching-color rim guards to protect the pallet’s interlock zones from impact during manual pallet jack entry.

Application Industries & Use Cases

  • Automotive Parts Manufacturing
    Customizable pallet layouts for staging injection parts, jigs, and model-specific components.

  • Plastic Injection & Blow Molding Workshops
    Stable base for mold storage, in-process container transfer, and reconfigurable packing zones.

  • 3C Electronics Assembly Plants
    Flexible workstation foundations and modular platforms for fast SKU switching and packaging.

  • Food & Beverage Packaging Lines
    Adaptable loading surfaces for different packaging formats—bottles, cans, cartons.

  • E-commerce Fulfillment Centers
    Efficient pick-pack zones, parcel staging, and temporary platforms during peak seasons.

  • Distribution Warehouses & LTL Terminals
    Pallet size matching for mixed loads, reduced space waste, and smoother cross-docking.

  • Workshops & Maintenance Facilities
    Used as adjustable transfer stations or mobile platforms for light tools and equipment.

  • Cold Chain & Ventilated Storage
    Vented deck allows airflow, ideal for pre-packed goods or temperature-sensitive handling.

Additional information

Materials

High Density Polyethylene(HDPE)

Dimensions (L×W×H mm)

900mm × 900mm × 145mm, Custom

Reinforcement Bars

Yes, At Least 4 Bars

Processes

Injection Molding + Assembly

Base

Double Side

Top Deck

Ventilated Open Top Deck

Color

Yellow, Blue, Red, Green, Black, White, Custom

Logo / Printing

Yes

Rackable

Yes

Stackable

Yes

Nestable

N/A

Reusable

Yes

Forklift

4 Way Entry

Pallet Jack

4 Way Entry

Hygienic

Yes

Usage Temperature

-30℃ to 40℃

Static Capacity

6000kg

Dynamic Capacity

2000kg

Racking Capacity

1000kg

MOQ

200pcs

Leadtime

15 to 20 days

Quality Standard

ISO 9001, SGS, ROHS, FDA, CE, REACH,UN, CTT, EN-840

  • Payment:
    T/T (Telegraphic Transfer): Preferred method for large orders; typically requires a 30% deposit with the balance paid before shipment.
    L/C (Letter of Credit): Available for larger orders upon agreement.
    Western Union / PayPal: Available for smaller orders or urgent transactions.

  • Production Lead Time:
    Standard Orders: 7-15 business days, depending on order volume and customization requirements.
    Custom Orders: 20-30 business days, subject to mold development and design finalization.

  • Delivery:
    Sea Freight: Cost-effective for large orders, with delivery times ranging from 10 to 30 days, depending on the destination port.
Get Inquiry Now!

Receive a response within one business day. Please look out for emails from “ashley@enlighteningplast.com” to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.

Get Inquiry Now!

Receive a response within one business day. Please look out for emails  from “ashley@enlighteningplast.com  to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.

Get Inquiry Now!

Receive a response within one business day. Please look out for emails from “ashley@enlighteningplast.com to ensure timely and efficient communication.

*Rest assured, your email details are held in strict confidence and will never be shared with any third party.