{"id":12286,"date":"2025-07-18T11:17:43","date_gmt":"2025-07-18T03:17:43","guid":{"rendered":"https:\/\/cnplasticpallets.com\/?p=12286"},"modified":"2026-09-03T11:17:13","modified_gmt":"2026-09-03T03:17:13","slug":"beer-pallet-dimensions-case-count","status":"publish","type":"post","link":"https:\/\/cnplasticpallets.com\/es\/blog\/beer-pallet-dimensions-case-count\/","title":{"rendered":"Optimiza las Dimensiones de tu Paleta de Cerveza y el Plan de Conteo de Cajas"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">In most setups, the answer is straightforward: <strong>about 100 cases<\/strong> on a standard 48\u2033\u00d740\u2033 beer pallet when stacked properly. But this number is not fixed. Pallet size, case dimensions, and stacking height all affect how many cases you can safely load.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Moving beer is not just about stacking boxes higher. Using the wrong pallet can lead to crushed cartons, unstable loads, or higher freight costs. In this guide, we break down common beer pallet sizes, practical case counts, and the pallet features that help keep loads stable and costs under control. Read on before assuming 100 cases always works.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What Are the Standard Beer Pallet Dimensions?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Not all beer pallets are <strong>48&#8243; x 40&#8243;. <\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">48&#8243; x 40&#8243; (1219mm x 1016mm) is standard in North America, but it\u2019s not the only option. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>I<\/strong>f you&#8217;re shipping internationally or using non-standard kegs, that size might <strong>not stack safely, fit export racks, or load efficiently in containers.<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Beer pallet dimensions vary by country and shipping method:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>In <strong>Europe<\/strong>, the standard is <strong><a href=\"https:\/\/cnplasticpallets.com\/product\/plastic-pallets\/modular-plastic-pallet\/1200x800-splicing-euro-pallet\/\">1200\u00d7800mm<\/a><\/strong>, known as the Euro pallet. If you want your beer to flow smoothly through European retailers and distributors, you need this size\u2014it\u2019s the format their warehouses and supply chains are built around.<\/li>\n\n\n\n<li><strong>Australia relies <\/strong>on a <strong><a href=\"https:\/\/cnplasticpallets.com\/product\/plastic-pallets\/heavy-duty-plastic-pallet\/australia-standard-1165-1165-mm\/\">1165\u00d71165mm pallet<\/a><\/strong>. This standard is tied to local storage and transport systems, so beer entering that market must follow the same size to avoid re-palletizing.<\/li>\n\n\n\n<li>For<strong> Asia and most global exports<\/strong>, <strong>1100\u00d71100mm<\/strong> is widely used. The reason is simple: two of these pallets fit side by side in a standard shipping container, which maximizes space and reduces freight costs.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If you&#8217;re using odd-shaped kegs, shrink-wrapped trays, or need automation compatibility, <a href=\"https:\/\/cnplasticpallets.com\/customized-services\/\">custom pallet sizes<\/a> may be the better call. We help brewers match pallet specs to export markets, storage layouts, and loading plans\u2014for better efficiency and fewer surprises.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">How Many Cases are In a Pallet of Beer?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Most beer cases come in <strong>24 bottles or cans<\/strong>, 12 oz each. A typical bottle carton is about <strong>16\u2033 \u00d7 10\u2033 \u00d7 10\u2033.<\/strong> Can cases are usually a bit tighter, but when people plan loads, they often use bottle dimensions just to stay on the safe side.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Now put those cases on a <strong>standard 48\u2033 \u00d7 40\u2033 pallet<\/strong>. You can usually place <strong>five cases across the 48-inch side<\/strong> and <strong>two cases deep on the 40-inch side<\/strong>. That gives you <strong>10 cases per layer<\/strong> when everything lines up cleanly.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">So how many cases does that turn into?<br>In day-to-day operations, the answer is usually <strong>somewhere between 72 and 100 cases per pallet<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Yes, <strong>100 cases can fit<\/strong>\u2014but it\u2019s important to be clear about what that number means. At roughly <strong>2,200 pounds<\/strong>, <strong>100 cases is the upper safe limit for transport<\/strong>, not a number most teams should treat as their default. Once you\u2019re near that weight, carton compression, pallet strength, and load stability start to matter a lot more.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">That\u2019s why many warehouses choose to load fewer cases, especially when pallets are moved often, handled by forklifts, or shipped long distances. <a href=\"https:\/\/cnplasticpallets.com\/blog\/standard-pallet-sizes\/\">Pallet size<\/a> also plays a role, which is why the numbers change across regions:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>48\u2033 \u00d7 40\u2033 (North America):<\/strong><br>10 cases per layer \u00d7 8\u201310 layers = <strong>about 72\u2013100 cases<\/strong><br><em>(100 cases = maximum safe load)<\/em><\/li>\n\n\n\n<li><strong>1200 \u00d7 800 mm (Euro pallet):<\/strong><br>8\u20139 cases per layer \u00d7 8\u201310 layers = <strong>around 72\u201390 cases<\/strong><\/li>\n\n\n\n<li><strong>1165 \u00d7 1165 mm (Australia standard):<\/strong><br>10\u201311 cases per layer \u00d7 9\u201310 layers = <strong>roughly 90\u2013110 cases<\/strong><\/li>\n\n\n\n<li><strong>1100 \u00d7 1100 mm (Asia\/export pallet):<\/strong><br>9\u201310 cases per layer \u00d7 9\u201310 layers = <strong>about 85\u2013100 cases<\/strong><\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">The main thing to remember is this: <strong>pallet size alone doesn\u2019t decide the case count<\/strong>. Weight, stacking height, and how the pallet is handled all matter just as much. If every pallet is loaded to 100 cases without thinking about those factors, problems tend to show up fast.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">What About Other Beer Case Formats?<\/h3>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p class=\"wp-block-paragraph\">It\u2019s worth pointing out that the case counts above are based on <strong>standard 24-pack, 12 oz beer cases<\/strong>. If the pallet size stays the same\u2014especially on a <strong>48\u2033 \u00d7 40\u2033 North American pallet<\/strong>\u2014using a different case format will change how many cases you can safely stack.<\/p>\n<\/blockquote>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p class=\"wp-block-paragraph\">Larger packs, taller cartons, or specialty packaging often hit their <strong>weight or carton-strength limit first<\/strong>. In those cases, the pallet becomes unsafe <strong>before it looks full<\/strong>, even though there is still space on the pallet surface.<\/p>\n<\/blockquote>\n\n\n\n<p class=\"wp-block-paragraph\">For reference, here\u2019s how common beer case formats typically load on a <strong>48\u2033 \u00d7 40\u2033 pallet<\/strong>:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Beer Case Format (48\u2033 \u00d7 40\u2033 pallet)<\/th><th>Why the Count Changes<\/th><th>Practical Case Count<\/th><\/tr><\/thead><tbody><tr><td>24 \u00d7 12 oz bottles or cans<\/td><td>Baseline size, good stacking strength<\/td><td><strong>72\u2013100 cases<\/strong><\/td><\/tr><tr><td>30-pack cans<\/td><td>Wider cases, heavier per layer<\/td><td><strong>60\u201390 cases<\/strong><\/td><\/tr><tr><td>18\u201320 pack bottles<\/td><td>Taller cartons, higher center of gravity<\/td><td><strong>60\u201380 cases<\/strong><\/td><\/tr><tr><td>12-pack bottles<\/td><td>Smaller footprint, weaker compression<\/td><td><strong>80\u2013120 cases<\/strong><\/td><\/tr><tr><td>Mixed or specialty packs<\/td><td>Irregular dimensions, uneven stacking<\/td><td><strong>Varies, often below 80<\/strong><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Choosing the Right Pallet for Beer Transportation<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>In beer logistics, we usually recommend plastic pallets over wood\u2014especially when you&#8217;re dealing with moisture, heavy kegs, or long-haul shipping.<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Plastic beer pallets don\u2019t absorb water, don\u2019t warp under pressure, and offer more control over surface texture and reinforcement. This helps reduce carton movement during transit, which is critical if you&#8217;re stacking high or using shrink-wrapped trays. Compared to wood, plastic performs more consistently across all stages of the supply chain.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Here\u2019s how plastic and wood beer pallets compare in real-world transport conditions:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Water resistance<\/strong>: Plastic pallets stay dry in humid, wet, or refrigerated environments. Wood absorbs moisture and weakens.<\/li>\n\n\n\n<li><strong>Load stability<\/strong>: Plastic decks can be molded with anti-slip ribs and lips. Wood often lacks edge control, leading to more movement.<\/li>\n\n\n\n<li><strong>Weight tolerance<\/strong>: Reinforced plastic options handle keg weight without bending. Wood bases may sag or crack under repeated stress.<\/li>\n\n\n\n<li><strong>Surface uniformity<\/strong>: Plastic pallets are dimensionally consistent, ideal for automation. Wood varies in size and may splinter.<\/li>\n\n\n\n<li><strong>Lifespan<\/strong>: Plastic lasts longer, especially in reuse-heavy operations. Wood may require frequent replacement due to breakage.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If you&#8217;re running export shipments, stacking kegs, or loading in high-humidity zones, our <a href=\"https:\/\/cnplasticpallets.com\/product\/plastic-pallets\/reversible-plastic-pallet\/beer-beverage-industry\/\">beer plastic pallets<\/a> offer the reliability wood can\u2019t match. We help clients align pallet specs with loading plans\u2014not just for stacking more, but for arriving with less damage.<\/p>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div data-block-name=\"woocommerce\/single-product\" data-product-id=\"12297\" data-wp-context=\"woocommerce\/products::{&quot;productId&quot;:12297,&quot;variationId&quot;:null}\" data-wp-interactive=\"woocommerce\/single-product\" class=\"wp-block-woocommerce-single-product woocommerce\">\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8f761849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div data-block-name=\"woocommerce\/product-gallery\" 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wp-block-woocommerce-product-image\"><img fetchpriority=\"high\" decoding=\"async\" data-wp-on--click=\"actions.openDialog\" data-wp-on--mouseleave=\"actions.resetZoom\" data-wp-on--mousemove=\"actions.startZoom\" data-wp-on--touchend=\"actions.onTouchEnd\" data-wp-on--touchmove=\"actions.onTouchMove\" data-wp-on--touchstart=\"actions.onTouchStart\" data-wp-watch=\"callbacks.toggleImageVisibility\" draggable=\"false\" fetchpriority=\"high\" tabindex=\"-1\" width=\"500\" height=\"500\" src=\"https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC.jpg\" class=\"attachment-large size-large wc-block-woocommerce-product-gallery-large-image__image wc-block-woocommerce-product-gallery-large-image__image--full-screen-on-click wc-block-woocommerce-product-gallery-large-image__image--hoverZoom\" alt=\"Blue double-sided mesh plastic pallet, integrated process.\" data-testid=\"product-image\" data-image-id=\"12314\" style=\"object-fit:cover;\" loading=\"eager\" srcset=\"https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC.jpg 500w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-300x300.jpg 300w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-150x150.jpg 150w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-12x12.jpg 12w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-100x100.jpg 100w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><div class=\"wc-block-components-product-image__inner-container\">\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<\/div><\/div>\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<div class=\"wc-block-product-gallery-large-image__inner-blocks\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<dialog 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class=\"wc-block-product-gallery-dialog__content\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img\n\t\t\t\t\t\t\t\tdata-image-id=\"12314\"\n\t\t\t\t\t\t\t\tdata-wp-watch=\"callbacks.toggleImageVisibility\"\n\t\t\t\t\t\t\t\tsrc=\"https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC.jpg\"\n\t\t\t\t\t\t\t\tsrcset=\"https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC.jpg 500w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-300x300.jpg 300w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-150x150.jpg 150w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-12x12.jpg 12w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/Y1210WSC-100x100.jpg 100w\"\n\t\t\t\t\t\t\t\tsizes=\"(max-width: 500px) 100vw, 500px\"\n\t\t\t\t\t\t\t\tdecoding=\"async\"\n\t\t\t\t\t\t\t\talt=\"Blue double-sided mesh plastic pallet, integrated process.\" \/>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/dialog>\n\t\t<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><h2 class=\"wp-block-post-title\"><a href=\"https:\/\/cnplasticpallets.com\/es\/product\/plastic-pallets\/reversible-plastic-pallet\/beer-beverage-industry\/\" target=\"_self\" >1200 \u00d7 1000 mm Reversible Plastic Pallet for Beer And Beverage Industry<\/a><\/h2>\n\n<div data-block-name=\"woocommerce\/product-summary\" data-is-descendent-of-single-product-block=\"true\" class=\"wp-block-woocommerce-product-summary\"><div class=\"wc-block-components-product-summary \" style=\"\">\n\t\t\t\t<p data-start=\"40\" data-end=\"389\"><strong data-start=\"40\" data-end=\"85\">Engineered for high-volume beer logistics<\/strong>, this <strong data-start=\"92\" data-end=\"132\">1200\u00d71000mm double-sided HDPE pallet<\/strong> supports <strong data-start=\"142\" data-end=\"170\">automated conveyor lines<\/strong>, <strong data-start=\"172\" data-end=\"190\">four-way entry<\/strong>, and <strong data-start=\"196\" data-end=\"241\" data-is-only-node=\"\">stable stacking up to 8 beer carton tiers<\/strong> without deformation. Ideal for racking, cold-chain, or export. <strong data-start=\"305\" data-end=\"341\">As a plastic pallet manufacturer<\/strong>, we offer tailored specs to fit your operation.<\/p>\n\n\t\t\t<\/div><\/div>\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-fe48e5de wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/cnplasticpallets.com\/product\/plastic-pallets\/reversible-plastic-pallet\/beer-beverage-industry\/\">Learn More<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8f761849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Pallet Structure Matters: Features That Improve Transport Safety<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Loads don\u2019t just need to fit\u2014they need to survive forklifts, conveyors, and long-haul bumps.<\/strong> The wrong pallet structure can turn a good shipment into costly damage. Whether you&#8217;re moving shrink-wrapped trays or heavy kegs, choosing the right base matters. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Here\u2019s Common Beer Pallet Structures Compared<\/strong>:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th><strong>Pallet Structure<\/strong><\/th><th><strong>Key Features<\/strong><\/th><th><strong>Best For<\/strong><\/th><th><strong>Our Design Advantages<\/strong><\/th><\/tr><\/thead><tbody><tr><td><strong>Closed-Deck with Anti-Slip Ribs<\/strong><\/td><td>Sealed top with molded ribs for grip; optional vented surface to prevent pooling<\/td><td>Shrink-wrapped beer trays; cold\/humid storage environments<\/td><td>Prevents slippage and carton collapse better than flat wooden decks<\/td><\/tr><tr><td><strong>3-Runner Base<\/strong><\/td><td>Three longitudinal runners; reinforced for forklift entry and weight distribution<\/td><td>Heavy loads like kegs; long-haul shipping<\/td><td>Minimizes bending under load; stable for automated fork operations<\/td><\/tr><tr><td><strong>Reversible Double-Deck Pallet<\/strong><\/td><td>Two full decks with equal load-bearing capacity<\/td><td>High racking systems; two-way stacking; automation<\/td><td>Balanced strength on both sides; ideal for rotation and warehouse efficiency<\/td><\/tr><tr><td><strong>Single-Faced Pallet<\/strong><\/td><td>Deck on top only; lighter and cost-effective<\/td><td>One-way transport; limited warehouse space<\/td><td>Lower cost for export use; customizable for stackability and volume efficiency<\/td><\/tr><tr><td><strong>Vented\/Open Deck Pallet<\/strong><\/td><td>Grid or slotted surface; improved airflow and drainage<\/td><td>Cold chain beer distribution; wet-fill lines<\/td><td>Reduces moisture buildup; suitable for refrigerated or washable environments<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">You can see our customer\u2019s factory feedback photo below \u2014 Our <a href=\"https:\/\/cnplasticpallets.com\/product-category\/plastic-pallets\/reversible-plastic-pallet\/\">reversible plastic pallet<\/a> used in a beverage canning line. Its reinforced base handles speed, weight, and automation\u2014just what modern beer logistics demand.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/double-side-beer-pallet.jpg\" alt=\"Double-sided plastic beer pallet loaded with shrink-wrapped beer cans on an automated conveyor line, showcasing reinforced base structure for stable transport.\" class=\"wp-image-12289\" srcset=\"https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/double-side-beer-pallet.jpg 800w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/double-side-beer-pallet-300x225.jpg 300w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/double-side-beer-pallet-768x576.jpg 768w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/double-side-beer-pallet-16x12.jpg 16w, https:\/\/cnplasticpallets.com\/wp-content\/uploads\/2025\/07\/double-side-beer-pallet-600x450.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Optimize Your Beer Pallet Loading for Cost-Efficiency<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The goal of beer pallet loading is not to reach the highest case count. It is to build a load that stays stable from dock to delivery. Overloading leads to crushed cartons and leaks. Underloading wastes space and increases freight cost. The right balance depends on how the pallet will be handled.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Step 1: Identify the Transport Type and Set Stack Height<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Before stacking cases, first confirm how the pallet will travel. The difference between <strong>LTL<\/strong> and <strong>TL<\/strong> shipments determines how high you should stack.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>LTL (Less-than-Truckload)<\/strong> pallets are transferred multiple times and experience constant vibration. These loads need tighter control and lower stack heights.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>TL (Full Truckload)<\/strong> pallets stay on one truck for most of the trip, allowing slightly taller stacks\u2014but weight and braking forces still matter.<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Transport Type<\/th><th>Typical Handling<\/th><th>Recommended Stack Height<\/th><\/tr><\/thead><tbody><tr><td>LTL shipment<\/td><td>Multiple transfers, heavy vibration<\/td><td>\u2264 6 layers<\/td><\/tr><tr><td>TL shipment<\/td><td>Fewer moves, long-distance travel<\/td><td>8\u201310 layers<\/td><\/tr><tr><td>Mixed keg + case load<\/td><td>Heavy, uneven weight<\/td><td>Fewer case layers<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Once you have confirmed the case count and stack height for each pallet, the next step is calculating <a href=\"https:\/\/cnplasticpallets.com\/blog\/how-many-pallets-fit-on-a-truck\/\"><strong>How Many Pallets Fit On a Truck<\/strong><\/a> based on the trailer dimensions, pallet size, total load weight, and loading pattern.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Even in a full truckload, pallet decks can sag <strong>1\u20132 inches<\/strong> under load. During hard braking or ramp unloading, this sag shifts weight upward and increases the risk of top-layer collapse.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Step 2: Handle Mixed Loads Correctly<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Cases and kegs behave very differently when stacked together. Kegs are heavy and stable. Cases are lighter and easier to crush. When they are mixed on one pallet, weight placement matters more than case count.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Simple stacking guidelines for mixed pallets:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Put kegs on the bottom, in the center of the pallet<\/strong><br>This creates a solid base and keeps the load balanced.<\/li>\n\n\n\n<li><strong>Place cases on top of the kegs or around them<\/strong><br>Avoid resting cases on uneven keg edges, which can cause cartons to tilt or collapse.<\/li>\n\n\n\n<li><strong>Do not place heavy items near the pallet corners<\/strong><br>Corner loading increases the chance of tipping during turns, braking, or forklift handling.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">When heavy weight stays low and centered, the pallet is easier to control and far less likely to shift during transport.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Step 3: Do These 5 Checks Before Wrapping<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Before wrapping the pallet, take one minute to do these simple checks. They catch most problems before the load leaves the dock.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Press down on the top layer<\/strong><br>If the cartons flex inward, the stack is too high or too heavy.<\/li>\n\n\n\n<li><strong>Look closely at the bottom corners<\/strong><br>Bulging or rounding means the lower cases are already overcompressed.<\/li>\n\n\n\n<li><strong>Push the pallet gently from the side<\/strong><br>Any wobble on the floor will turn into load shift during transport.<\/li>\n\n\n\n<li><strong>Measure the total pallet height<\/strong><br>Make sure it stays within trailer clearance and handling limits.<\/li>\n\n\n\n<li><strong>Weigh the full pallet, including the plastic base<\/strong><br>This helps prevent axle issues and compliance problems later.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If a pallet is unstable in the warehouse, it will only get worse on the road.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The most cost-efficient pallet is not the one with the most cases\u2014it\u2019s the one that arrives intact. Shipping <strong>90 well-supported cases<\/strong> is almost always cheaper than losing <strong>10 cases<\/strong> to crushing, leakage, or rework.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Do You Need Custom Pallets for Your Brewery?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">As a <strong>plastic pallet manufacturer<\/strong>, we build around your operation\u2014not assumptions. Poor fit causes slipped kegs, damaged cartons, or automation failures. Our custom molds support:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Special dimensions for odd-size kegs<\/li>\n\n\n\n<li>Fork entry designs for tight spaces<\/li>\n\n\n\n<li>Closed or vented decks for humid or chilled zones<\/li>\n\n\n\n<li>Custom logos, barcodes, and RFID for traceability<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">We help you <strong>optimize both fit and cost<\/strong>, not overpay for \u201cstandard\u201d features you don\u2019t need.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Not sure if you need a custom pallet? Let\u2019s talk.<\/strong><br>Share your load type, stacking setup, or storage environment. We\u2019ll recommend a fit-for-purpose pallet\u2014<strong>durable, cost-efficient, and ready to ship worldwide<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\ud83d\udc49 <em><a href=\"https:\/\/cnplasticpallets.com\/contact\/\">Request a quote or consultation now<\/a>.<\/em><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Want to calculate standard box loads across pallet sizes? <a class=\"\" href=\"https:\/\/cnplasticpallets.com\/blog\/how-many-boxes-fit-on-a-pallet\/\">Check this guide on how many boxes fit on a pallet<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>In most setups, the answer is straightforward: about 100 cases on a standard 48\u2033\u00d740\u2033 beer pallet when stacked properly. But this number is not fixed. Pallet size, case dimensions, and stacking height all affect how many cases you can safely load. Moving beer is not just about stacking boxes higher. Using the wrong pallet can [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":12294,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"How Many Cases of Beer On A Pallet For Shipping?","_seopress_titles_desc":"Know how many beer cases fit per pallet and avoid costly errors in LTL or keg transport with the right plastic pallet selection.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"none","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"both","_seopress_redirections_param":"","_seopress_redirections_type":301,"_seopress_analysis_target_kw":"","footnotes":""},"categories":[1,133],"tags":[121],"class_list":["post-12286","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-operation-guide","tag-operation-guide"],"_links":{"self":[{"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/posts\/12286","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/comments?post=12286"}],"version-history":[{"count":23,"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/posts\/12286\/revisions"}],"predecessor-version":[{"id":18601,"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/posts\/12286\/revisions\/18601"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/media\/12294"}],"wp:attachment":[{"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/media?parent=12286"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/categories?post=12286"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/cnplasticpallets.com\/es\/wp-json\/wp\/v2\/tags?post=12286"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}